Rockler introduces hinge mortising jig simplifies installation of quadrant and siderail hinges in decorative boxes medina, mn sept. Steel template frame compatible with most door size. This is a jig to help drill holes for installing european hinges. Download our router table and handheld router jig plans and get started building with our stepbystep instruction today. Using the old door with hinges removed, starting at the top of the door place the template with the template pocket over the old mortise on the top hinge location.
With only a router and a colletguided bit, you can build a jig that allows you to mortise your own slab doors rapidly and repeatedly to accept any type of hinges. Sharing detailed plans and tutorial show how to build cabinet doors by cutting a dado into your door material that will accept a 14 panel. This economical, easytouse jig ensures accurate hinge alignment, so you can install doors that fit great and work well. Build your mortising jig exactly as i did by downloading this pdf document of my plans. By fully supporting the routers root word this jig makes mortising a mortising jig plans mortising jig plans. There is a piece of sandpaper glued to the edge guide. In searching around on the internet i see that there are commercial mortise jigs available, but. Router jig cuts many different mortises by fine woodworking editors aug 19, 2011 this simple, selfcontained mortising jig used with. So ive never gotten around to making a door hinge jig to simplify the process. Q1 premier quadrant hinge mortise template instructions template use 1. Hinge mortising jig woodsmith woodworking seminars yumpu. A custom hinge mortising template fine homebuilding.
So before you can start routing mortises, youll need to build the jig. Dec 24, 2017 21 posts related to best hinge mortising template. Four exclusive new incra joints, plus free templates for making the spectacular incra doubledouble through dovetail and incra cornerpost eagletail incra jig ultra incra jig ultra lite new joinery e x c l u s iv e n e w i n c r a j o i t s projects, tips and techniques that bene. Mortise jig plans router plans diy how to make resolute93bgx. The hinge mate ii lets you accurately set hinges in minutes. The jig makes all the difference and with this setup, it is easy and comfortable to mortise for the hinges. Routing a hinge mortise is a breeze with a simple jig and the right technique. The system can cut hinge mortises up to 214 wide by 514 long. It uses the hinge to set the jig for a perfect fit. Q4 small quadrant hinge mortise template instructions template use 1. Ive done 32 hinge mortises in 20 minutes without trying. The fence provides chip free cuts and easy indexing. My emphasis here was on keeping things very simple, so this wont keep you away from the work for long. Sometimes its quicker to cut hinge mortises with a router than by hand.
Recently faced with the challenge of cutting a lot of hinge mortises, i. Prices, promotions, styles and availability may vary by store and online. To reiterate, you dont need a bunch of fancy tools to cut perfect hinge mortises by hand. Perfect hinge mortises on small boxes woodworkers guild of.
I had to decide which way to slide the hinges for evenness before pilot holing. With the tenon jig you prat make precise mortise and mortising jig plans. This uncomplicated self contained mortising jig victimized with a template guide inwards group a router to cut mortises of nearly any size. The point of this jig is to cut a mortise that will be a nearly perfect fit for your hinge leaf. Jun 25, 2017 here is a video on making and using a hinge mortise jig for a custom wine and china cabinet. The package comes with all the necessary parts including a mortising router bit to make the cut.
I choose the small quadrant hinge mortise template because it went with the 48068 small quadrant hinge assembly. When the carey template company ceased operation, we bought the patent and manufacturing rights, to keep it in production. I gave it a test drive and the result is a perfect fitting hinge. Router jig cuts many different mortises by fine woodworking editors aug 19, 2011 this simple, selfcontained mortising jig used with a template guide in a router to cut mortises of nearly any size. Build and wellfixed to apply mortising jig mortising jig plans you check atomic number 49 the photos. Routing a perfect mortise for a hinge can be a challenge, but this jig makes it a snap by using the hinge to set it up. Just set the spacing where you want and use an upper be.
Oct 15, 2012 the jig on the other end of the workpiece. As you can see it works great and its portable and easy to use. If you want to go that route, just modify the design accordingly. Woodworking mortising jig plans pdf free download amazon s3. In the conclusion of this series, mike installs a bullet catch in a clever, frustrationfree wayfrom the outside of the the case. How to use the single pocket hinge template installing a new door into an existing opening using the old hinge mortises 1. Mark the center of the hinges barrel on the jig face, photo below. Longer bits require thicker jig material to work in the same way. Includes templates for the two most popular interior and exterior hinge sizes. Jig it hinge mortising system instructions with templates for specific quadrant and siderail hinges, bits and guide bushings all sold separately the jig it hinge mortising system allows you to use your plunge router to easily cut precise mortises for jewelry boxes, humidors and other small boxes. Router mortising jig woodsmith plans, router mortise jig. Oak free simple woodworking projects plans, for beginners and advanced from experts. Mortising machine woodworking project woodsmith plans. Routers remain one of the most versatile power tools in the shop, and yours just got 46 times more versatile with this massive collection of free router jig plans.
Most hinge mortising jigs are made for use with a guide bushing attached to a router base. If i find myself on a job without a jig, ill sometimes freehand a hinge mortise or three with the router, cleaning up the edges with a chisel its easier to cut a mortise to a consistent depth with a router than with a chisel. Many of the jig plans forbidden in that respect shop notes etc. Increase security and privacy in your home by replacing doors without damaging the door or jamb with the hingemate350.
Just mark the hinge location, tack the template in place with the included brads, and make the perfect, factory quality looking cut. Milescraft hingemate 200 hinge mortise kit for interior. Woodsmith box joint jig woodworking jigs router jigs. A simple to use hinge mortising system, the hingemate is completely adjustable and will work on virtually any door, door jamb or stock up to 5 wide. The finished mortise comes out about 116 larger than the hinges. A router is an essential tool for any woodworking shop, and a router table or jig can make it a safer and more efficient tool.
This jig makes cutting a mortise for a hinge almost automatic. I am not aware of any hinge mechanism that can control this on a small box. May 24, 2015 diy mortising jig plans plans pdf download mortise jig plans router. Milescraft hingemate200 ready to use dropin door hinge jig. Use the hinge mortising template for mortising door and jamb for 312. Making a hingemortising template by yourself youtube.
We can create and customize a hinge template, a door hinge template, a hing and jamb template, a classic boring jig, a hing jig, and a boring jig to fit your needs. Here is a video on making and using a hinge mortise jig for a custom wine and china cabinet. From dado jigs, mortise jigs, tenon jigs on down to sleds that turn your router into a planer, this collection of free router jigs puts your router into overdrive. Hand cut hinge mortises popular woodworking magazine. Now, build a jig begin by measuring the short edge of a hinge leaf, excluding the barrel. Shows how to construct your own shopbuilt mortise jig. An accurate, efficient and versatile jig for routing a variety of hinge mortisesincluding those for challenging. First, use a hinge to set the router bits cutting depth, photo below. Download hinge mortising jig plans download prices shopmade mortise jig plans diy where to buy mortising jig plans pdf mortising jig.
This jig allows me to adjust my drill press table to a very precise tolerance. Simply clamp the jig to the stock, adjust the slider to the width of the hinge and make the cut. Rockler trim router circle jig router jigs carbatec. Mar 06, 2019 another popular plan book for the perfect weekend shop project. Diy mortising jig plans plans pdf download mortise jig plans router. Cut rabbet around perimeter of door to fit opening. Milescraft hingemate350 entry and passage door hinge jig. I thought about free handing the mortise, for a ring box im making, but considering im doing solid inlay on the box, i didnt want to take the. Milescraft hingemate150 ready to use dropin door hinge jig. Router tables are available in many configurations, from simple benchtop tables to complete, standalone workstations that include storage and. Jan 30, 2018 plunge router mortising jig woodworking plans and information at woodworkersworkshop. But patch boring the mortises for the flora stand inward woodsmith no. Click the image above to download a plan for this hinge mortising template.
Note that the edge guide of the router base must slide under the arm. How to make and use an adjustable hinge mortising jig. You get 15 pages of fully dimensioned illustrations and detailed plans in pdf format. For this one job you can take your pc jig and create a 3 hinge jig out of a strip of 38 plywood. The original carey template hinge mortising system lee. In searching around on the internet i see that there are commercial mortise jigs available, but i havent used any of them. Jigs attaches to a 34 wood fence you supply with the included hardware. Precision made of extruded aluminum with builtin clamps, hinge setting gauge, plus scales and guide pins for door and jamb mortising. Yakamoz 14 inch shank flush trim hinge mortising template router bit with ball bearing woodworking milling cutter tool. Jigs are single purposethey work with one router and one size bit to cut a specific size mortise. The concealed hinge jig takes the guesswork out of installing cabinet doors using concealed hinges.
It can handle hinges as small as 34, or as large as 3 18. Make the jig too allencompassing and it becomes overly complex to make and use. Diy mortising jig plans plans pdf download mortise jig plans router free woodworking plans outdoor furniture hinge mortising jig plans used wood working machines teak wood lumber planter with bench birdhouse plans for bluebirds swing set playhouse plans wood finishing tools shopmade mortise jig plans shelf railroad plans wood project blueprints thomas the train table. By routing matching mortises for hinges, strike plates, and latch plates into the door and jamb, you wont have to tear a hole in the wall just to hang a better wooden door. European hinge jig homemade hinge jig intended to facilitate the process of installing europeanstyle hinges with cups. With the easy setup and routing provided by this system, frustrating mistakes will be a thing of the past. Made in canada, this set of abs templates and aluminum rails handles two or three hinge setups, adjusts for hinges from 2 12 to 4 12, and cuts corner radii of 14 or 58. A poorly fit hinge not only looks bad, but it can affect how well a door or lid opens and closes. Build a hinge mortising jig for wood shop router woodworking. Make it too simple and you may find it of limited utility. I used the jig it mortise hinge system to install brusso quadrant hinges with the jig it q1 template and the hinges fits tighter than two coats of paint. Double that measurement to determine the width of the jig s center strips drawing, next page. One of the make it or break it parts of building a. Taken from past issues of our magazine beginning wood carving projects, children s rustic easy woodwork plans, wood craft ideas plans.
Dado jig downloadable plan router jig, woodworking and. Then, align the support arms bottom edge with the bottom edge of the door, clamp it in place, and rout the mortise as shown above. Hinge mortising jig woodworking project woodsmith plans. Mount the jig it hinge mortising system 58822, sold separately to the lid and base of your box as detailed in the jigs instructions, and insert the q4 template, aligning the letter a on the template with the a on the jig. Jaxan hinge jig latch jig, router jig, for professional. Shopmade jig for butt hinge mortises popular woodworking. One of the make it or break it parts of building a project comes when you install the hardware.
Hi all, i made this hinge mortising jig from woodsmith where you can download the plans free at the link below. As long as you have a sharp chisel, a hammer and a pencil, you can perform. Inventory is sold and received continuously throughout the day. Templaco tools specializes in router jigs, door tools, door lock installation kits and spade bits. Youll be creating precision mortises with ease using your routers motor and. Woodworking mortising jig plans video how to build. Milescraft 1214 door hinge mortising kit for sale online. The holes are lined up for hinges requiring a 35 mm cup and spacing on the concealed hinge drilling jig for cabinet hinges and mounting plates for sale. Fastest, easiest, least expensive and most accurate way to cut a hinge mortise. Not sure if it suppose to be that way but it seems it would be better if it were a tight fit. Take a look at the drawing below and youll see that the working parts of the jig.
Find the milescraft door hinge mortising kit for routers 121407, dropin template design for 4 and 8 in. Another popular plan book for the perfect weekend shop project. On a good note the pack comes with all the jig inserts you would probably ever need for any type door and. If you need to perfectly match a jamb when hanging a door, this hinge butt template kit is the hinge template you need. Woodworking mortising jig plans pdf free download what really makes a put over proverb so versatile are the jigs and accessories that improve your saws overall performance. These are the only hinge templates so far for this jig. Were just getting to the door and my thoughts turned to hinge mortises. Any jig used in the shop will enhance your woodworking, but when building a jig you must always come to a compromise somewhere between simple to build and versatile in use. Two screwin indexing pins position the fence to the backset you want and insure its square on the jig. Imperial plans the united states customary system of units uscs or usc, more commonly referred to as the english or imperial system, is the standard set of units for our plans. After just a few practice runs, youll be cutting perfect hinge mortises every time. The challenge is that because of the light weight of a small lid it is a fine line between holding a small lid open preventing it from closing on its own, and allowing it to close gracefully. Plunge router mortising jig woodworking plans and information at woodworkersworkshop. I use a router and a jig to mortise hinges in doors and casement windows.